Why do CNC Router Tools Really Break? And How to Prevent It. Nothing slows down production like a broken cutter. A snapped tool means wasted material, costly downtime and sometimes damage to the machine itself. While it is easy to blame the cutter, the truth is that most failures have little to do with the tool. The real cause usually … Read More

The Rise of Wood: Is the Industry Shifting Away from Plastics? At Complete CNC Solutions, we’ve noticed a growing trend across joinery, shopfitting and display sectors. More customers are asking about cutting recyclable, wood-based materials. While plastics still have a role in many projects, we’re seeing a gradual but definite move towards OSB, FSC-certified plywoods, and other eco-conscious substrates. This … Read More

Choosing CNC Tooling: What Matters and Why It Pays to Buy from Specialists When it comes to CNC Routing performance, tooling isn’t just an accessory; it’s a make-or-break factor. A well-specified cutter improves edge quality, reduces cycle time, extends tool life and protects your machine. But with so many tooling suppliers out there, how do you know who to trust? … Read More

Avoid These CNC Pitfalls in Illuminated Signmaking Illuminated signs remain one of the most powerful tools for brand visibility. From high street shopfronts to large architectural fascias, CNC routers are the backbone of modern signage production, shaping opal acrylic, aluminium composite, and light-transmitting plastics with accuracy and speed. Expectations around lighting quality, durability and edge clarity have never been higher. … Read More

Essential CNC Router Tips for Cutting Acrylic Acrylic is a popular choice across signage, POS displays, lighting diffusers and fabrication projects. It’s affordable, easy to source and ideal for volume production. But if you’ve ever experienced cloudy edges, melting, or chips that seem to stick to everything, you’ll know it behaves differently to other types of materials. Getting clean, professional … Read More

Nesting Your Way to Better Margins in Joinery Nested-based manufacturing (NBM) has become a proven strategy for maximising material use and streamlining production. Rather than cutting parts individually or generating large offcuts, NBM uses software to arrange the required parts of a job on a sheet automatically, with the CNC router cutting these parts in a given sequence. By squeezing … Read More

Is Your CNC Router Holding Your Business Back? Even if your existing CNC router is still operational, older machinery often causes inefficiencies that eat into your margins. Slower feed rates, multiple passes, inconsistent cut quality, and greater tool wear all add up. These issues extend production times, increase waste, and result in more manual finishing. Your operators may be doing … Read More

Can a CNC Router Cover Lots of Different Industries? Not all CNC routers are built to handle a wide range of applications. Some are marketed as material-specific solutions, which means if your work expands or changes, you might be told you need a second machine. At Complete CNC Solutions, we take a different approach. We specialise in CNC solutions that … Read More

Why Case Makers Should Be Cutting Foam In-House With a CNC Router High-density foam inserts are essential in professional case making. They provide precise, protective housing for tools, electronics, medical equipment, and specialist gear. But many case makers still outsource this part of the process, or rely on manual methods that limit precision and slow production. Tekcel systems make it … Read More

FAQ: What Tips Do You Have For Cutting MDF? MDF (Medium Density Fibreboard) is one of the most widely used materials in signage, joinery, exhibition build and furniture manufacturing. It’s affordable, easy to source and reliably consistent. However, cutting it cleanly and efficiently on a CNC router takes more than just a sharp tool. It requires a smart approach, the … Read More